Intelligent packaging machines are classic machinery in packaging machinery, and many of their actuators are inseparable from exquisite mechanical movements. If there are quality issues in the four stages of manufacturing, design, assembly, and configuration, it will lead to unstable machine operation.
(1) Manufacturing quality. In a sense, a packaging machine is a complex machine that encompasses technologies such as machines, electricity, gas, and light. During the implementation process, it is the "fine grain" it eats. However, the overall processing level of the pharmaceutical equipment industry is still at the level of the 1970s, making it difficult to process high-precision parts. The usual manufacturing technology accumulates assembly and execution errors, and also makes these devices unstable at high speeds, resulting in high scrap rates.
(2) Design quality. A few years ago, the research and development of packaging machines was still in the stage of surveying and simulation, and had not yet risen to the level of reasonable research on key institutions. The original error of surveying and mapping cannot reflect the tendency of "instability" in low-speed motion. Once entering medium to high speed, there will be uncoordinated and uncoordinated "instability" between operating mechanisms. These reflect that the key to solving the problem of "good and bad" in domestic packaging machines and imported products is the theoretical secondary design.
(3) Assembly quality. There are often many adjustable structures in packaging machines, but reasonable manual debugging is another key to the success or failure of normal operation of packaging machines. At present, the level of debugging technicians in the pharmaceutical equipment industry is difficult to compare with other industries, and there are very few truly qualified technicians. From a certain perspective, no matter how well designed, without good assembly and debugging, the packaging machine can only succeed halfway.
(4) Configuration quality. The synchronization and detection control of modern packing machines depend on control components such as electricity, gas, and light. The configuration of control components determines the accuracy of control, and different configurations can lead to "vast differences". If high-quality, stable operation, and high positioning accuracy servo motors or stepper motors are used for drive, and advanced and reliable sensors, encoders, and motors are used for servo drive, the same universal configuration will have different effects.